Tag Archives: Bomanite USA

Colorado Hardscapes Earns Silver using Bomanite Imprint Systems for Impressive Gaylord Rockies Resort

With a convenient location on the edge of the Front Range, Gaylord Rockies Resort & Convention Center offers a welcome reprieve from the usual. The hotel showcases the state’s alpine charm through every nature-inspired detail of the property. The Gaylord Resort is Colorado’s largest hotel built to date and was the largest hotel project under construction in the US during 2018. It was also the largest project Bomanite Licensee, Colorado Hardscapes installed in 2018 with over 150,000 Square feet of architectural concrete imprint and flatwork placed.

Gaylord Rockies Resort and Convention Center Creates Rustic Colorado Nature Inspired Environment with Bomanite Systems in Aurora, CO

The 1,501-room resort is joined by a 485,000 Square foot convention center and an extensive indoor/outdoor water park on a sprawling 85-acre site. Recreational facilities include a 800-foot lazy river, expansive event lawns, a resort style outdoor pool, 22,000-square-foot indoor pool venue with slides, tennis courts, pool bar, putting course and a basketball court. The outdoor space is planted with native vegetation and includes walking paths.

Gaylord Rockies Resort and Convention Center builds rustic coloradan environment with Bomanite Imprint Systems of Stamped Slate and Stamped Brick patterns for interior Grand Lodge Restaurants and Walkways

Colorado Hardscapes’ scope for the architects flooring and hardscape plans included the incredible Grand Lodge atrium, decks for two pools and the lazy river, all hotel and convention center entrances, and the west event center lawn and convention center sidewalks. A variety of Bomanite products and techniques were integrated to create multi-dimensional surfaces for this highly-animated rustic environment. Defining the right combination of materials, finishes, imprints, colors, hardeners and many other variables was no small effort. Three rounds of product samples and pricing were considered in pre-construction before finally arriving at the specified package.

Gaylord Rockies Resort and Convention Center builds rustic coloradan environment with Bomanite Imprint Systems of Stamped Slate and Stamped Brick patterns for interior Grand Lodge Restaurants and Walkways

In the Grand Lodge, the Bomacron Small Random Slate imprint pattern created a textured, rock walkway. Careful placement, impression-by-impression, assured a deliberately, on-repetitive, natural-looking result. Conversely, incorporating the Bomacron Running Bond Belgian Block imprint required rigorous placement precision to achieve an intentionally consistent look. Both imprints required extensive layout preplanning, consideration of mix-design constraints related to accessing work areas, and coordination with other trades.

Gaylord Rockies Resort and Convention Center builds nature inspired water park complex, interior flooring, entrances and walkways with Bomanite Exposed Aggregate System, Bomanite Sandscape Texture in Aurora, CO

Across the sprawling site, the Bomanite Sandscape Texture Exposed Aggregate System was mixed with three different integral colors to produce a high-profile hardscape surface that feels great under bare feet for the indoor/outdoor pool decks and compliments the natural surroundings for the installed hardscape. Because the dry, loose soil of the Colorado prairie is difficult to grade and doesn’t hold moisture well, the Colorado Hardscape crews took special care to compact and re-compact work areas during site preparation to confidently assure long-lasting work. Crews completed a massive 21,000 hours while working together in three to four different areas around the site at the same time. The biggest challenge of this project was that the vast site and the enormous building required a multitude of trades to be working almost everywhere simultaneously.

Setting it apart from other similarly-sized resorts, Gaylord Rockies Resort & Convention Center was designed to authentically capture a local sense of place. The resort’s interior design and décor is modeled after aspects iconic to Colorado – everything from cascading waterfalls over boulders and local nature artwork to native landscaping and elevators designed to look like old mine shafts. These planned elements carry over into guest rooms, with aspen tree-inspired carpets, lumberjack plaid print pillows and hiking and camping maps in the closets. The Convention Center includes charming Colorado details sprinkled throughout which represent ski tracks, snow drifts and snowflakes. The Bomanite Imprint Systems and Bomanite Exposed Aggregate Sandscape Texture were the perfect Bomanite Decorative Concrete aspects to add cohesion with the interior flooring and exterior hardscapes of this native Coloradan built resort.

Colorado Hardscapes dedication to serving clients, constant communication, and relentless commitment to high-quality set the stage for success on this once in a lifetime project. Colorado Hardscapes was awarded the Bomanite Imprint Systems 2018 Silver Award for their impressive natural looking precise installation at the Gaylord Rockies Resort & Convention Center.

Gaylord Rockies Resort and Convention Center builds nature inspired water park complex, interior flooring, entrances and walkways with Bomanite Exposed Aggregate System, Bomanite Sandscape Texture in Aurora, CO
Gaylord Rockies Resort and Convention Center builds nature inspired water park complex, interior flooring, entrances and walkways with Bomanite Exposed Aggregate System, Bomanite Sandscape Texture in Aurora, CO
Gaylord Rockies Resort and Convention Center builds nature inspired water park complex, interior flooring, entrances and walkways with Bomanite Exposed Aggregate System, Bomanite Sandscape Texture in Aurora, CO

Musselman & Hall Contractors win award for sophisticated Bomanite Micro-Top Elmwood Restaurant Floor

Elmwood is a modern American restaurant founded by, Adam Altnether and Chris Kelling, inspired by their respective St. Louis and California roots, with influences from abroad. The restaurant boasts an open-yet-closed kitchen, a charcoal-burning grill, and the only charcoal-fueled oven in the United States. The menu highlights classic midwestern dishes inflected with global flavors and is complemented by a wine program proudly focused on California vintners, with a selection of offerings from international winemakers.

When Adam and Chris collaborated and decided that their new “live fire” restaurant in Maplewood would have some unusual aesthetic touches, they knew they both wanted to be in the mix of the design and construction phases. They contacted Architect Kyle Nottmeier to help fuel their vision and create an environment that looked like nothing else; exposed beams, artisanal pieces, neon signs, soft concrete floors, metal, brick and tiled walls.

The architect contacted Bomanite Licensee, Musselman & Hall Contractors, LLC about flooring options for the restaurant space, given the challenges it presented they needed a contractor with full expertise in commercial renovations. The space had both wood framed floors as well as concrete decking with everything covering it from terrazzo to tile underlayment. After reviewing product samples and colors presented by Musselman & Hall Contractors, it was determined the best option would be the Bomanite Toppings Systems Micro-Top.

Bomanite Micro-Top uses cutting edge technology, that tenaciously bonds to virtually any substrate. It can be applied with a squeegee or troweled onto the surface at a thickness of approximately 20 mils. With the condition of the Elmwood Restaurant floor, Bomanite Micro-Top was perfect for renovating the multiple floor surfaces. Once awarded the project, Musselman & Hall Contractors began working directly with the owners as they were self-performing some of the construction and serving as the construction managers during the renovations.

Knowing that the floor demanded a substantial amount of preparation before the Bomanite Micro-Top could be placed, Musselman & Hall Contractors chose to place a layer of wire lathe over the areas of wood framed flooring, then covered the lathe with Bomanite Repair Mortar. They also used the Bomanite Repair Mortar to level and patch over the remaining area after grinding the surface with 25 grit diamonds. The floor was in such poor condition, the owners were excited just to see the prepped and primed floor without even one coat of Bomanite Micro-Top placed.

Once the surface prep was finally completed, the first base coat of Bomanite Micro-Top (white base) with a Bomanite Shale Gray tint was placed. The surface was primed with Bomanite XP Primer for the first base coat and primed using Bomanite Micro-Top liquid diluted for each following coat. Each base coat was sanded and then thoroughly cleaned. The finish coat was applied with steel trowels to provide some character in the floor. The idea was to emulate the look of a hard-troweled concrete floor. The effect turned out perfectly, pleasing the owners and architect.

The Bomanite Micro-Top floor along with the vertical areas at the entry ramp and stairs were given a final seal with two coats of Bomanite XP Primer FC and then two coats of Bomanite Natural Beauty floor finish. The transition of the floor astounded the other contractors and the owners. Musselman & Hall Contractors helped transition this neighborhood restaurant with Bomanite Decorative Concrete, providing a place for private conversation, relaxation and authentically creative food.

With Bomanite Micro-Top, a wide range of colors can be applied to create uniformity or blended to create variegation in the finish. Bomanite Micro-Top can reduce costly forming and coloring in outdoor treatments. Limitless color combinations and graphic designs can be used to transform damaged existing concrete or other materials into cementitious art forms, without affecting surrounding materials and fixtures. Musselman & Hall Contractors, LLC won the 2018 Best Bomanite Toppings Systems Project Bronze Award for their thoroughness and expertise with renovations of commercial interior flooring.

Colorado Hardscapes Sails Away with a Silver Award for the Bomanite Sandscape Refined Modern Port-Cochere at the 50 Fifty DTC

50 Fifty DTC is a unique tower that contains a six-story office building above eight levels of parking (two underground) in the Denver Tech Center of Colorado. The area is known for its typical suburban office complex featuring buildings set among a sea of asphalt parking lots and expansive lawns. With the densification of the area the client wanted something different and design inspired by nautical nuances. The office building’s design was driven by a desire to express a strong sense of style on a highly visible property. Every material selected for the construction of 50 FIFTY was considered with only quality and performance in mind. From the handpicked granite to local artwork adorning the hallways, there were no short cuts taken, only design excellence.

50 Fifty DTC incorporates Bomanite Sandscape Refined Exposed Aggregate for the decorative concrete curbs and walkways and under the porte cochere installed by Colorado Hardscapes in Denver, CO to bring the Nautical Design to life

The 50 Fifty DTC office building employs floor-to-ceiling performance glass, and strategically placed light wells to both maximize site effectiveness and promote workplace wellness and sustainable design. 100% covered, secured parking at 3.5 spaces per 1,000 SF, Common Conference Room, Collaborative Lounge and Work Space Areas, State-of-the-Art Fitness Center, Secure Bicycle Storage & Mechanics Station, all with expansive views and high-end finishes appeal to companies who want the amenities and style of an urban location.

50 Fifty DTC incorporates Bomanite Sandscape Refined Exposed Aggregate for the decorative concrete curbs and walkways and under the porte cochere installed by Colorado Hardscapes in Denver, CO to bring the Nautical Design to life

Bomanite Licensee, Colorado Hardscapes’ scope of work was concentrated on the building’s grand porte-cochère. Tucked beneath a series of V-shaped structural members, the design creates a dramatic entry and is intricately articulated with lighting both above and below to resemble the motion of waves lapping against a vessel. Guests are greeted with a direct view into the marble-lined lobby through the elegant interior glass curtains. An adjacent terrace offers a semi-private garden level space.

50 Fifty DTC incorporates Bomanite Sandscape Refined Exposed Aggregate for the decorative concrete curbs and walkways and under the porte cochere installed by Colorado Hardscapes in Denver, CO to bring the Nautical Design to life

The architects plan called for Bomanite’s Sandscape Refined Exposed Aggregate System, using a white Color Hardener and combining locally-sourced aggregates with crushed mirror glass to resemble the sun reflecting off the water for the curbs and walkways. The design called for a great deal of precision related to saw cuts both as joints and aesthetic elements. Saw-cut joints radiate toward the building in diverging rays and special, radius-cut joints were fit-out with illumination to mimic the undulating LED lights integrated overhead. Recognizing the difficulties with delivering a uniform finish with the Bomanite Sandscape Refined System on complex, curved, and multi-level surfaces, Colorado Hardscapes worked to address this challenge with additional technical training and multiple testing to produce the expected quality and hi-end result. The detailed walkways and curbs seamlessly match the interior décor which contrasts against the dark-grey Integrally Colored concrete broom finished drive lanes, creating a black-tie luxury experience.

50 Fifty DTC incorporates Bomanite Sandscape Refined Exposed Aggregate for the decorative concrete curbs and walkways and under the porte cochere installed by Colorado Hardscapes in Denver, CO to bring the Nautical Design to life

Bomanite Sandscape Refined is an architectural exposed concrete with a very fine exposure depth. The Sandscape Refined System utilizes specialized concrete mix designs, dry shake color hardener and/or integral color, topical treatments and advanced application procedures to produce a finished product that showcases the fine aggregate. The final product is a unique alternate to other decorative concrete finishes that produces a monolithic concrete slab with a low life cycle cost due to the pre-aged nature of the surface.  Bomanite Sandscape Refined is suited for exterior applications both new construction and major renovation projects. Bomanite Sandscape Refined is a perfect choice anywhere that improved wear resistance for light- to moderate-duty vehicular or foot traffic combined with an architectural finish is necessary. Due to the use of Bomanite Color Hardener, these highly durable surfaces are available in a multitude of colors, including cost effective light-reflective formulations that may not require the use of white cement to reduce heat island effect.

This Nautical themed office complex with its floor-to-ceiling glass, natural light that fills every office and core space, environmentally friendly products, water saving landscape design, creates an extremely energy efficient building. The sustainable design, materials and construction allow 50 Fifty to seek LEED Gold certification with this stunning sophisticated design.

AWARDS: 2018 Best Bomanite Exposed Aggregate System Silver Award

Premier Concrete Construction Receives Awards for Bomanite Grasscrete and Bomanite Toppings Residential Project

The owners of this grand estate in Essex County, Massachusetts installed several Bomanite systems throughout their property. The estate contains an indoor swimming pool, BBQ house, several patios and courtyards, a Barn and two garages, plus a full indoor basketball court that doubles as a Hockey Rink.

Essex County Estate Installs Bomanite Grasscrete and Bomanite Toppings Systems by Premier Concrete Construction, LLC

Bomanite Licensee, Premier Concrete Construction, LLCwas contacted by the owner to provide a solution to a badly poured concrete garage foundation. Premier Concrete Construction remedied the garage issue, and then installed the Bomanite Broadcast Flake Toppings System in a salt and pepper finish for two separate garage units combining a total of approx. 2,700 sq. ft.

Essex County Estate places Bomanite Topping system Broadcast Flake in two large residential garages for low maintenance and design

The homeowner wanted a durable flooring surface for luxury as well as off-road vehicles. Bomanite Broadcast Flake floors are multi-colored flakes encapsulated in high performance, two-component primer, body and top coats that give an architectural design and at the same time create a protective flooring system for long term use wear and tear. The Bomanite Broadcast Flake System utilizes Bomanite Florspartic 100 to create a highly durable, low maintenance surface and provides superior chemical resistance including gasoline, oil and de-icing salts.

Essex County Estate places Bomanite Topping system Broadcast Flake for two large garages for low maintenance

The Bomanite Broadcast Flake System contains zero VOC’s and is a fast track flooring system that can be applied over prepared concrete and suitable cementitious toppings to form a seamless surface ideal for residential and light commercial applications such as garage floors, basements, indoor recreational facilities, schools and light manufacturing.

Various graphic designs or patterns, such as logos, family crests, homeowners’ initials, favorite sporting team emblems may be incorporated into a Bomanite Broadcast Flake System. Flake color blends are available in several sizes and custom flake colors such as metallic and fluorescent shades, glow in the dark and silver sparkle deliver unlimited creativity.

The Partially Concealed Grasscrete system provides a cobblestone decorative designed driveway for this Essex County Estate

After working with Premier Concrete on the garage project and reviewing additional needs, the homeowner acquired Premier Concrete’s services for a Bomanite Pervious Concrete System. The homeowner wanted a pervious cobblestone driveway for the tradesmen estate entrance. The driveway needed to reflect the exterior design of the home and be able to handle storm water runoff.

Bomanite Grasscrete is the green alternative to standard concrete surfaces providing a variety of landscape solutions while maintaining a sustainable green product design used for emergency access lanes, delivery access routes, overflow parking areas, and for intermittent drainage channels that help prevent erosion.

Bomanite Pervious Concrete helps with Stormwater management for this Essex County Estate

Grasscrete has been used as an exposed utilitarian product for functional applications and as a concealed system with vegetation such as grass or native ground cover installed over the concrete allowing consumers to mitigate drainage issues while maintaining strong structural integrity for some of the heaviest vehicles to operate unencumbered. The Partially Concealed Grasscrete System provides the differential spacing you see with cobblestones giving the homeowner the look desired.

Bomanite Pervious Concrete helps with Stormwater management for this Essex County Estate

The Grasscrete single-use molded pulp formers were shaped and laid on the sub grade at approx. 1,300 sq. ft. to create the access for the service vehicles. Concrete was poured and placed over the formers and then voids were opened after the concrete hardened, allowing for grass to be planted.  Grasscrete offers the ability to provide year-round access for a variety of applications requiring structural paving surfaces without compromising the aesthetics of the exterior landscaping.

Premier Concrete Construction received Silver Awards for both the Best Bomanite Grasscrete Project and Best Bomanite Toppings Project.

Beyond Concrete installs Award Winning Bomanite Alloy Street Design for Two World Trade Center

Bomanite Licensee, Beyond Concrete, was called upon to help with the Landscape Architects street design for the new World Trade Center Tower Two. The plan called for a street design with sitting area located between the two towers, connecting the next to be constructed Tower Two, and the newly finished Tower One.

Being that this project was the World Trade Center rebuild security was top notch during the installation. Working at the site required daily security passes for all Beyond Concrete’s crew members. It took as much as two hours each day to go through the security checks, lunch breaks required the General Contractor, Posillico Civil, Inc. to provide an escort so the Beyond Concrete team could return to the work area.

The theme of the design was to have the overall tone set in the gray family, starting from light gray at the building line and transitioning to dark gray by the street area. The project design consisted of approximately 7200 sq. ft. of 7” thick, epoxy reinforced concrete, poured in five twelve-foot-wide strips, each strip approximately 120 feet long. The 12 ft. wide strips were divided into 12’ x 12’ squares and saw cut into 3’ x 6’ rectangles for dimension and style.

The World Trade Center Tower project required multiple samples and conversations with the architect given the complexity of design and the various pour thicknesses the site dictated. The original request was for the Bomanite Exposed Aggregate Sandscape Texture System in five different shades of gray to be installed in sequence, exposing local sands within the integrally colored concrete.

It was determined that in order to have a consistent appearance there needed to be two processes used on site to accommodate the conditions that both resulted in the same finish. A bonded overlay for thinner sections and an unbonded topping slab for thicker. Once the process was determined and the architect saw the more decorative Bomanite Alloy finishes, the decision to use the Bomanite Exposed Aggregate Alloy System was clearly the best choice.

Some sections of the installation required priming and a mortar bed that was slurry overlayed with Bomanite Alloy Color Hardener. The standard areas used conventional concrete with the Bomanite Alloy Color Hardener applied in a traditional dry-shake fashion. All areas received the same final finishing and exposure of the fine reflective aggregates contained within the Alloy.  The color started with Bomanite Nickel Gray Alloy and progressed towards the street with Shale Gray, Castle Gray, Coal Gray and ended with Cobblestone Gray.

Beyond Concrete achieved the Architects vision with the best Bomanite Decorative Concrete System and in conjunction provided a low-maintenance, high wear resistant, architectural concrete finish for the 2 World Trade Center Tower Street Design. For their outstanding work, Beyond Concrete received the 2018 Best Bomanite Exposed Aggregate Project Bronze Award. Bomanite Decorative Concrete at its finest!