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Westchester CC Beach Club

The Westchester Country Club is an exclusive family-oriented Club located in Rye, New York which is a short distance from Manhattan. The Westchester Country Club has been ranked 12th of 4,000 private Clubs in the United States and maintains its status as a “Platinum Club.” Among the amenities is the 62-acre Beach Club with a notable aquatics area. The Beach Club also features five separate food and beverage facilities. The Main Bar is centrally located and the hub of social activity at the Beach.

Bomanite Licensee, Beyond Concrete located out of Keyport, NJ worked with the GC and Architect Kenneth R. Nadler, Consulting LLC to provide a product to withstand the exterior elements of the weather. After reviewing several architectural concrete samples of different Bomanite systems and products, the Bomanite Revealed Exposed Aggregate System was chosen for its excellence in durability and ability to withstand freezing temperatures, sea salt, sand, pouring rain and plenty of sunshine.

Beyond Concrete poured and placed approximately 11,200 square feet of walkways, main dining areas and patios for the Beach Club area with some weather and construction challenges. The job started in freezing weather, only to be set back by almost 3 to 4 weeks of constant rain. The wind was blowing off the water from the Long Island Sound throughout the entire installation. The weather changed so drastically that some of the pour days ended up being over 90 degrees. Beyond Concrete also had to custom form the job due to an existing structural slab condition that varied from as little as 2 inches to upwards of 9 inches. The Bomanite Revealed Exposed Aggregate slab had to be boom pumped over the roof of the building with the longest pump available not even reaching the areas to be poured. The concrete was pumped into wheel barrows and then poured in place.

After all the difficult and challenging working conditions, the installation came out extremely well. The owners of the country club were ecstatic with the design of the two tone highly durable finish. The field was poured with the Bomanite Revealed in Coquina color and the Borders used the Bomanite Revealed in Sand color. A custom mix of stone and glass aggregates were chosen providing a cohesive and complimentary decorative concrete element to the outdoor club establishment.

Bomanite Revealed is designed for outdoor applications where a highly decorative concrete surface is desired, a great option and final installation for the Westchester Beach Club. Bomanite Revealed is a durable monolithic topping system composed of a unique blend of cements, admixtures, recycled pozzolans, pigment and graded mineral aggregates that uses traditional concrete and advanced application technology. Bomanite Revealed combines the durability of concrete with color and pronounced decorative aggregate, producing a monolithic concrete slab with a beneficial low life cycle cost. Applications include pool decks, splash pads, plazas, shopping centers, schools and exterior walkways—anywhere improved wear resistance for light- to moderate-duty traffic with highly decorative appearance and durability is required. These highly durable surfaces are available in a multitude of standard and custom options, including light-reflective formulations that reduce heat island effect, hard to achieve colors for concrete, water resistant formulations for wet areas and other specialty applications, providing a Bomanite Decorative Concrete Platinum System for a Platinum Club.

Awards: 2015 Best Bomanite Exposed Aggregate Project Gold Award

World Trade Center Tower Two

Bomanite Licensee, Beyond Concrete, was called upon to help with the Landscape Architects street design for the new World Trade Center Tower Two. The plan called for a street design with sitting area located between the two towers, connecting the next to be constructed Tower Two, and the newly finished Tower One.

Being that this project was the World Trade Center rebuild security was top notch during the installation. Working at the site required daily security passes for all Beyond Concrete’s crew members. It took as much as two hours each day to go through the security checks, lunch breaks required the General Contractor, Posillico Civil, Inc. to provide an escort so the Beyond Concrete team could return to the work area.

The theme of the design was to have the overall tone set in the gray family, starting from light gray at the building line and transitioning to dark gray by the street area. The project design consisted of approximately 7200 sq. ft. of 7” thick, epoxy reinforced concrete, poured in five twelve-foot-wide strips, each strip approximately 120 feet long. The 12 ft. wide strips were divided into 12’ x 12’ squares and saw cut into 3’ x 6’ rectangles for dimension and style.

The World Trade Center Tower project required multiple samples and conversations with the architect given the complexity of design and the various pour thicknesses the site dictated. The original request was for the Bomanite Exposed Aggregate Sandscape Texture System in five different shades of gray to be installed in sequence, exposing local sands within the integrally colored concrete.

It was determined that in order to have a consistent appearance there needed to be two processes used on site to accommodate the conditions that both resulted in the same finish. A bonded overlay for thinner sections and an unbonded topping slab for thicker. Once the process was determined and the architect saw the more decorative Bomanite Alloy finishes, the decision to use the Bomanite Exposed Aggregate Alloy System was clearly the best choice.

Some sections of the installation required priming and a mortar bed that was slurry overlayed with Bomanite Alloy Color Hardener. The standard areas used conventional concrete with the Bomanite Alloy Color Hardener applied in a traditional dry-shake fashion. All areas received the same final finishing and exposure of the fine reflective aggregates contained within the Alloy. The color started with Bomanite Nickel Gray Alloy and progressed towards the street with Shale Gray, Castle Gray, Coal Gray and ended with Cobblestone Gray.

Beyond Concrete achieved the Architects vision with the best Bomanite Decorative Concrete System and in conjunction provided a low-maintenance, high wear resistant, architectural concrete finish for the 2 World Trade Center Tower Street Design. For their outstanding work, Beyond Concrete received the 2018 Best Bomanite Exposed Aggregate Project Bronze Award. Bomanite Decorative Concrete at its finest!

Clovis Community Medical Cancer Institute Water Fountain

The Clovis Community Medical Center has a newly built Cancer Institute. California’s Central Valley cancer patients no longer need to travel across the state to receive optimal care. The quality of care offered at the $68 million Community Medical Cancer Institute is superior to any other center currently offered in the state of California and rivals prestigious cancer treatment facilities on the East Coast, according to Dr. Kenneth Forster, the Chief of Medical Physics for Community Medical Center.

What makes the Clovis Cancer Institute remarkable is it’s high-tech and patient-centric upgrades. State of the art PET/CT machines, rare hi-tech MRI machine which is 1 of 6 in total throughout the United States that caters to the claustrophobic patient, Cyberknife and Varian TrueBeam technology for precise treatment with less side effects can be found at this cutting edge facility.

The Clovis Community Medical Center strived to make the patients treatments as comfortable and convenient as possible. The overall aesthetics of the building inside and out make a difference. On a clear day, patients visiting the infusion center can see the beautiful Sierra Mountains along with a view of the Cancer Institutes desert landscaping on outdoor balconies and the base of the building. Colored decorative concrete walkways, outdoor dining areas, mood lighting, green space and a soothing water feature complete the layout.

Heritage Bomanite had the pleasure of being involved in creating elements of the landscape designed by Terry Broussard & Associates. Working with Vineyard Pools, Heritage Bomanite built the water fountain by forming all the walls, sourcing the hard to locate epoxy coated rebar and poured the Bomanite integrally colored concrete. Bomanite Integral Colors consist of colored admixtures and are developed for use in ready-mixed concrete or cementitious toppings. Color added into the mix (white or gray-based cement) is uniform throughout the depth of the concrete, producing durability and longevity of color as the concrete wears the color remains. The product is made of the highest quality pigments, as well as other ingredients designed to enhance the color and improve the pigment dispersion, workability and finishing performance of the concrete. Bomanite Integral Colors can be used with the installation of Bomanite and Bomacron cast-in-place colored, textured and imprinted concrete paving and flooring or utilized for other colored concrete flatwork applications (trowel finishes, salt finishes, broom finishes, rotary finishes), as well as vertical surfaces and other types of architectural concrete. The Bomanite Coloration Systems finish for the fountain was smooth troweled. The brass letters surrounding the top of the fountain remind everyone that Every Moment Matters.

AWARDS: Heritage Bomanite was awarded the 2018 Best Bomanite Specialty Project Gold Award for their purposeful work on the Clovis Cancer Institute Water Fountain.

Tower Plaza Hartford, CT

Connecticut Bomanite Licensee worked with Hoffman Architects and the general contractor Downes Construction to install several Bomanite Imprint System Patterns throughout the pavilion of the commercial buildings located in Hartford, CT.

With little over an acre, the Bomanite Basketweave Brick Pattern (no texture) and Bomacron Medium Ashlar Slate pattern were installed with the traditional Bomanite Color Hardener and Releases to provide durablity, excellent wear resistance and fade resistance. Bomanite Color Hardener is the most effective coloring method to achieve your desired results in the installation of Bomanite and Bomacron Imprinted concrete surfaces.

This large project took over 73 concrete pours to complete a total of 46,574 square feet. The plaza and Pedestrian Bridge required replacement of the paving, drains, lighting and waterproofing and modification of the existing guardrail to make it code compliant. Hoffmann Architects were retained to redesign the plaza, addressing structural and functional concerns. Design professionals provided conceptual design development, schematic design, contract documents, and construction administration services for a full plaza and pedestrian bridge reconstruction, from waterproofing and paving to lighting and seating.

Connecticut Bomanite Systemsinstalled the Bomanite decorative concrete with 31,450 square feet of the Bomanite Basketweave Brick pattern with an individual stone size of 4” x 8” that established the majority of the plaza area design. The Bomanite Basketweave Brick pattern has a smooth surface and is a great replacement for worn out paving and masonry units.

6,468 square feet of the Bomacron Medium Ashlar Slate Pattern was incorporated into the overall plaza surface design along with an integrally colored gray band surrounding the Ashlar Slate pattern. The Medium Ashlar Slate pattern was also used within the Pedestrian Bridge and wheelchair access ramps. An additional 8,656 square feet of of saw- cuts were performed as well. Several areas contain the new drainage system that works smartly with the overall design.

Connecticut Bomanite Systems earned the 2018 Bomanite Imprint Systems Bronze Award for their laboring and detailed work for this plaza renovation using Bomanite Decorative Concrete.

Banc of California LAFC Stadium

Exposition Park is a collection of world-class museums, educational and sport facilities and entertainment venues. It is more than just an urban park with outdoor recreational activities. Within the 160-acre campus, you can experience the fun of science, math and technology at the California Science Center, learn about the diverse cultural experience at the California African American Museum or explore natural and cultural worlds at the Natural History Museum of Los Angeles County, or simply relax in the splendor of the City of Los Angeles Rose Garden.

The landmark Los Angeles Memorial Coliseum offers the excitement of world-class competition, and the Los Angeles Football Club Banc of California Stadium is the newest addition to the community that is all ready to host the 2028 Olympics.  Bomel Construction Company, Bomanite Licensee, was brought in by PCL Construction Services to install the fine details of the hardscape project list of the well-known prominent designer in the community, Studio-MLA. The building interior and exterior of the Banc of California had to stand up to its reputable counterparts.  Studio-MLA developed the exterior site design concept to blend into and complement the existing venues landscaping as well as provide a highly visual and intuitive fan experience. Working closely with the team owners, design team, and the surrounding communities, Bomel Construction Company helped Studio-MLA transform the 16-acre site into an iconic facility for world class sporting and entertainment events.

A series of entry plazas, pedestrian walkways, seat walls and stairs, over 150,000 square feet of hardscape, were planned to cultivate the fan arrival experience and contribute to the visual identity of the Stadium for the surrounding community. Studio-MLA’s design drew inspiration from the LAFC brand. The Northwest corner of the site stands out with a small platform – called the “flight wall” – wrapped in a unique texture that bridges old and new inspirations. Bomel Construction Company constructed the cast-in-place concrete wall with a “Fishscale” custom form-liner done with a gray Integral Color to achieve the statement art-inspired piece. This location being most proximate to the Coliseum is key as an entrance to the building as well as a focal point for park visitors.

The Northwest Plaza entrance is designed to serve as an extension of the stadium, offering needed space for fans filtering through entrances while also providing an outdoor eating venue complete with an exterior wood deck for “The Fields LA”; a L.A. based curated food experience. Imbeds of Bomanite Stamped Concrete using the Bomacron 11.5” Boardwalk pattern in a contrasting gray color connects the two spaces as a short walkway and leads the fans from the deck seating to the entrance of the restaurant.

Studio-MLA expanded the hardscape design above ground. A publicly accessible rooftop terrace and garden over The Fields LA contains a large flexible event space that extends the Stadium Club Level lobby interior space to the outdoors. Fans can take advantage of the panoramic views over Expo Park. The terrace has been designed with a geometrical arrangement of pedestal pavers that are accentuated by a series of large trees set amid lineal planters adrift in crushed stone. Bomel Construction Company installed the gray Bomanite Exposed Aggregate Sandscape Texture finish to the lineal planters as well as the circular tree planters. The flexibility of both game day and non-game activities provide year-round engagement for the whole community.

The pedestrian entrances and walkways, throughout and around the LAFC Stadium predominately used the Bomanite Exposed Aggregate Sandscape Texture System, allowing for low maintenance and a light buff color for solar reflectance benefit. Bands of the Bomanite Alloy Exposed Aggregate System were incorporated smartly in gray with Clear Glass Aggregate and Mirror Flakes that sparkle and catch visitor’s attention serving as line formations directing fans to the stadium entrances. Bomanite Sandscape Texture and Bomanite Alloy are both suited exceptionally well for exterior applications— anywhere that improved wear resistance for light- to moderate-duty vehicular or foot traffic combined with an architectural finish is necessary. Bomanite Decorative Concrete perfect for those 22,000 fans emerging in and out of a world class stadium.

AWARDS: 2018 Bomanite Exposed Aggregate Systems Project – Gold Award

Lenexa Civic Center

Lenexa City has developed and opened a 300,000 plus-square-foot mixed-use campus, that includes a new City Hall, Park University, a Public Market, and a community Rec Center along with public gathering spaces. Bomanite Licensee, Musselman & Hall Contractors, had the opportunity to work with PGAV Architects and Plaid Collaborative on the design of the pedestrian plaza as part of the Civic Center.

PLAID collaborated worked with the City and PGAV to design outdoor spaces to express as they noted a “prairie deconstructed theme, which embodies the spirit and character of the native prairie (landform, geology, and vegetation) and the history of Lenexa in a contemporary, sustainable, and sophisticated motif.” The three primary outdoor spaces created were the Festival Plaza (a large plaza for public gatherings and celebrations), the Vista (a space for activities that support the adjacent community recreation center and farmers market), and the Strata (a collection of intimate spaces for City Hall and public market patrons). The idea was for each space to have different uses, different scale and configuration but a common pallet of materials, furnishings, and details were woven through the design to complement the building architecture, provide visual continuity, and reinforce an overall sense of place.

Lenexa Civic Center Festival Plaza incorporates Bomanite Sandscape Texture Exposed Aggregate System with Bomanite Con-Color Staining Techniques. The Festival plaza incorporated 13,000 square feet of the Bomanite Sandscape Texture Exposed Aggregate System and then was stained with pops of vibrant and subtle colors of Bomanite Con-Color that were cohesive with the overall design. The detailed stain pattern created unique challenges and used four colors: Travertine Beige, Franciscan Red, French Gray, and Gunmetal Gray. Once the color was in place the plaza was sealed with Bomaseal C-18 to help withstand the outside elements of weather and human traffic.

Lenexa Civic Center outdoor spaces were designed with Bomanite Alloy to add a sparkle to the history nodeThe center piece of the project was the 700 square feet History Node. The Bomanite Alloy Exposed Aggregate System in Natural Gray was chosen for this portion of the plaza, installed, and then engraved with 23 significant names, dates, and events unique to the history of Lenexa. The text was of varying scale from 4” to 9” tall. Layout and execution was critical, and accuracy was of the utmost importance.

The project conception was citizen-led and has helped Lenexa visualize their dream of starting a new downtown. This is a beautiful project and exhibits the potential and beauty of quality Bomanite Decorative Concrete.

Veterans Walk of Honor Memorial

The Veterans Administration (VA) Central California Health Care System originally hired Heritage Bomanite to place plain gray concrete with a broom finish for their Walk of Honor Memorial project. Heritage Bomanite worked with the VA and TETER Architects & Engineers Company and had them visit their architectural design showroom. Many samples were reviewed and they were so impressed with the quality, durability, look and feel that they decided to upgrade to the Bomanite Sandscape Texture System.

The walk is a landscaped area that leads visitors to the center’s Wall of Honor. The integrally colored concrete and Sandscape finish path has a hand cut pattern in dark and light grey colors. Heritage Bomanite installed the red granite stars along with the decorative concrete finish. The walls are locally quarried Black Granite with more than 1,100 Veterans names engraved.

TETER was so moved by the project that their staff gathered donations that made it possible for the VA to purchase a Battlefield Cross bronze statue for the Walk of Honor. TETER’s Jonathan Schlundt who served as Project Manager on the memorial stated, “The entire process was inspirational in many ways—from the participation of staff creating a plethora of designs, the involvement and advice from community activists alongside the VA, and the commitment of local contractors; but the best part was seeing what the project meant to the Veteran’s and their loved ones on opening day.”

The VA stated that the Walk of Honor was a significant undertaking that will enhance the physical, spiritual and mental healing of Veterans, families and visitors. Each November following Veterans Day, the VA will host a dedication ceremony to add names of Veterans to the memorial.

Garmin Expansion Pedestrian Plaza

Bomanite Licensee, Musselman & Hall Contractors (M&H) worked with local architecture firm Gould Evans during the design development phase of the Garmin Expansion project. M&H assisted with the project specifications and samples. The design team and owner’s representatives visited the M&H architectural concrete showroom multiple times to discuss project particulars and review samples until the team was able to fine tune the project finishes.

Musselman & Hall placed 40,800 SF pedestrian plaza as part of a building expansion project at the Garmin headquarters in Olathe, KS. Nearly 25,800 SF of the plaza was done utilizing the Bomanite Sandscape Texture Finish, Multiple planter beds, cast-in-place Sandscape finished concrete benches, a continuous 1’ x 8’ joint spacing, and the detailed stain pattern created unique challenges to this project.

The entire plaza was saw cut and v grooved, or bevel cut, on a 1’ x 8’ joint spacing, joint layout was extremely critical. The jointing was continuous throughout the 700’ long plaza. Any variance in joint layout would be obvious and would not be acceptable.

M&H used Bomanite Con-Color to stain the Sandscape Texture portion of the plaza. The stain pattern incorporated three Bomanite Con-Colors; Cobblestone Gray, Nickel Gray, and Natural Gray. The stained Sandscape was then sealed with BomaSeal C-18.

This is a beautiful project and exhibits the potential and beauty of quality architectural concrete. This project won the Gold Award for the Best Bomanite Exposed Aggregate Project.

Denver International Airport South Terminal Expansion

The Denver International Airport South Terminal Expansion project includes a new train terminal for the light rail to come and go from the airport and a new on-location hotel for the airport. With this expansion, a new plaza acts as the gateway for transit passengers as well as hotel guests. The 25,000 square foot plaza engages the space and livens the front of the airport. The designers designed the space not only to circulate high volumes of people, but also be a location for events and special exhibitions. Unique concrete benches within the plaza created some challenging construction problem solving.

Due to the unique design, the design team, general contractor and Colorado Hardscapes debated the constructability of the benches through pre-cast methods versus cast-in-place. Design elements such as a significant reverse batter, bullnosed edges and polished tops made the process challenging. To make it even more complex, some of the benches had a slight radius while others had heavy-duty electrical boxes and wiring integrated in the structure for special events. For on-grade construction, these would be challenging, but these benches sat on an elevated deck with large glass canopies spanning around them, creating one more challenge of getting ready-mix concrete to the benches. Despite these challenges, Bomanite Licensee, Colorado Hardscapes agreed with the general contractor to cast and finish the benches in place.

Part of the agreement came from producing a mock-up section of the bench to ensure the crew could indeed cast these benches in place, and to receive approval of the bench finishes prior to any on-site construction. The mockup incorporated the specialty features of the batter, the electrical box, bullnose and polishing. Once Colorado Hardscapes identified the means and methods of construction and the design team approved the mock-up, the on-site construction proved successful. Colorado Hardscapes had custom-made Styrofoam forms made to create the significant reverse batter and the bullnose edge. They created large blockouts for the electrical boxes and used pumps and buggies to get the concrete to each bench. The true art-form came in the polishing process. Colorado Hardscapes worked with a local supplier to find special polishing equipment in order to polish the bullnose, edges and tops of each bench with the Bomanite Custom Polishing VitraFlor System. With the high standards, attention to detail and persistence of the crew, the benches became a remarkable reality.